Carton Flow Racking Systems
(Carton Flow Racking Systems)
Cartons are loaded from the rear and roll down gently inclined roller tracks to the picking face – when lanes are filled from the rear, the first item in is the first item out (FIFO).
- FIFO with rear loading
- Faster order picking
- Separate loading and picking sides
Technical specifications
Load capacity and dimensions are determined by the project for your building and stated in the quotation.
| System type | Carton flow racking for cartons and totes |
|---|---|
| Tracks | Roller tracks inclined towards the picking face |
| Guidance | Side guides between lanes |
| Picking face | Optional tilted end shelf for easy picking and visibility |
| Structure | Stand-alone rack or integrated into pallet racking levels |
| Accessories | End stops, label holders |
| Load capacity and dimensions | Determined by the project |
Benefits
FIFO rotation
When cartons are loaded at the rear and picked at the front, stock rotates on a FIFO basis.
Shorter walking
Pickers take goods from one face, without reaching into depth.
Separate flows
Replenishment and picking do not get in each other’s way.
More SKUs per metre
Densely arranged lanes on a short frontage.
Fewer errors
A clear, labelled picking face.
Combine with pallet racking
Lower levels for picking, upper levels for reserve stock.
Applications
- Distribution centres
- E-commerce fulfilment
- Pharmaceuticals
- Food industry
- Spare parts
- Production lines
How it works
- LoadingCartons are placed into a lane from the rear of the rack.
- FlowCartons roll along the inclined track to the front.
- PickingThe picker takes the first carton; the next one moves up behind it.
Gallery
Carton flow racking – installation examples.
Frequently asked questions
What goods is carton flow racking for?
Cartons, crates and plastic totes where fast picking and FIFO stock rotation matter.
How is FIFO ensured?
By replenishing only from the rear, keeping one SKU per lane and labelling correctly. If cartons are pushed in from the front or SKUs are mixed, FIFO is lost.
Can it be fitted into existing pallet racking?
Often yes – flow levels can be integrated into the lower levels of pallet racking, subject to a compatibility and load check.
Does the system need power?
No. Cartons move by gravity on inclined tracks.
What information do you need for a quotation?
For a quotation please send: carton or tote dimensions and weight, number of SKUs and required number of lanes, daily picking lines, how replenishment is done (from the rear), whether levels are fitted into existing pallet racking, and a floor plan.
Related racking systems
Pallet Flow Racking Systems (FIFO)
Gravity pallet flow, FIFOPallets move by gravity from the loading side to the picking side.
Back-to-Back Racking Systems
Selective pallet rackingTwo rows of racking joined back to back, with direct access to every pallet.
Medium Duty Shelving Systems
Midi RackMidi Rack: shelving for hand-loaded cartons, crates and parts.
Mezzanine Racking Systems
Additional floor levelAn additional floor level inside the existing building, without extending it.
Request a quote for racking systems
Send us the basic details of your space and goods. We will prepare a layout proposal, a 3D view and a quotation for supply and installation.
- Phone / WhatsApp+387 66 000 497
- Phone+387 33 548 526
- E-mailinfo@meridian.ba
- AddressDajanli Ibrahim-bega 10-12, Ciglane, Sarajevo